Caterpillar GC15K, GC18K, GC20K, GC20K-HP, GC25K, GC25K-HP, GC30K Lift Trucks Set of PDF Manuals

$40
  • Brand: Caterpillar
  • Availability: Instant Download or CD via AirMail
  • File Size: 16 Mb
  • File Format: PDF
  • Language: English
  • Requirements: Adobe PDF Reader
  • Compatible OS: All Windows, Mac OS, iOS, Android, Linux
  • Print Length: 78+247+310+24 pages

Description

Caterpillar GC15K, GC18K, GC20K, GC20K-HP, GC25K, GC25K-HP, GC30K Lift Trucks Set of PDF Manuals

Service manuals contain detailed service, maintenance and operating information for Caterpillar LP-Gas Fuel Lift Trucks GC15K, GC18K, GC20K, GC20K-HP, GC25K GC25K-HP GC30K with 4G63, 4G64 Engines.
Service manuals help quickly and easily troubleshoot and solve any problems.
This information comes in zip format, includes PDF files. This PDF files work after installing Adobe PDF Reader, which allows you to find the necessary information to the user, as well as to print out individual pages or the entire text as a whole.

This product includes following Service Manuals:
- Caterpillar 4G63, 4G64, 6G72 Liquefied Petroleum Gas Supplement;
- Caterpillar 4G63, 4G64 Fuel System Supplement;
- Caterpillar GC15K, GC18K, GC20K, GC20K HP, GC25K, GC25K HP, GC30K Chassis & Mast;
- Caterpillar GC15K, GC18K, GC20K, GC20K-HP, GC25K, GC25K-HP, GC30K Options Supplement.
This set comes in zip format, includes PDF files. For work with product you need to use these applications: 7-Zip (or any analog) and Adobe PDF Reader..

Serial Numbers:
Liquefied Petroleum Gas Supplement
4G63 AA0001-ZZ9999
4G64 AA0001-ZZ9999
6G72 0A0001-0Z9999

Chassis & Mast
GC15K AT81C-00011-up
    AT81D-00011-up
    AT81E-00011-up
GC18K AT81C-00011-up
    AT81D-00011-up
    AT81E-00011-up
GC20K AT82C-00011-up
    AT82D-00011-up
    AT82E-00011-up
GC20K HP AT82C-90011-up
    AT82D-90011-up
    AT82E-90011-up
GC25K AT82C-00011-up
    AT82D-00011-up
    AT82E-00011-up
GC25K HP AT82C-90011-up
    AT82D-90011-up
    AT82E-90011-up
GC30K AT83C-00011-up
    AT83D-00011-up
    AT83E-00011

Options Supplement
GC15K AT81C-00001-99999
GC18K AT81C-00001-99999
GC20K AT82C-00001-89999
GC20K-HP AT82C-90001-99999
GC25K AT82C-00001-89999
GC25K-HP AT82C-90001-99999
GC30K AT83C-00001-99999

TABLE OF CONTENTS (Liquefied Petroleum Gas Supplement):
Types of LP-gas
    Guideline for selecting LP-gas for lift-truck engines
    LP-gas knock rating and octane number
    Adverse effects of olefins on LP-gas fuel system
    Vapor pressure vs. temperature for mixture of propane and normal butane
Structure and Function
    1.Outline of LP-gas device
    2.LP-gas device layout
    3.Main component structures
    Actions to be taken in the event of a failure
    Troubleshooting
Disassembly and reassembly
    1.Main components of LP-gas device (4G63, 4G64)
    2.Main components of LP-gas device (6G72)
    3.Disassembly and reassembly of LP-gas carburetor /mixer
    4.Disassembly and reassembly of converter/regulator (vaporizer)
    5.Disassembly and reassembly of LP-gas filter, Fuel lock
Inspection and adjustment
    1.LP-gas tank inspection
    2. Filter inspection
    3.Converter (vaporizer) inspection and adjustment
    4.Idle speed adjustment
    5.Output power adjustment
    6.Gas leak check procedure
Introduction
    1. Outline of CARB Tier 1 LP-gas system
    2. CARB Tier 1 LP-gas layout
    3. Main Component Illustrations
Systems Operations
    1. Explanation of Operation
    2. Terminology
Sub-system Operating Principles
    1. Fuel Control
    2. Fuel Control Operation
    3. Throttle and Governor
    4. Throttle and Governor Operation
    5. Operating Specifications
System Adjustments
    1. Diagnostic Kit Installation
    2. Adjustments
    3. S15G Screen Layout
S-15G Troubleshooting
    1. Troubleshooting Problem Detail
    2. Troubleshooting Tree Detail
    3. Check Engine Light Blink Codes
    4. System Fault Codes
    5. Effects of Fault Conditions
Vacuum System Diagram and Wiring Schematics
    1. Vacuum System Diagram
    2. S-15G Fuel System Wiring Schematic
    3. ECU Pin Location and Function
Inspection and Adjustment
    1. Periodic Inspection Schedule

TABLE OF CONTENTS (Fuel System Supplement):
General
    General Information
    Notes, Cautions, and Warnings
    Fuel Systems Cautions
    English and Metric Fasteners
    Handling Electrostatic Discharge (ESD) Sensitive Parts
    Glossary of Terms
Maintenance
    Maintenance
    Cooling System
    Engine Electrical System Maintenance
    Engine Crankcase Oil
    Checking/Filling Engine Oil Level
    Changing the Engine Oil   
    Fuel System Inspection and Maintenance
    Manufacturer’s Recommended Maintenance Intervals
LPG Fuel System Operation
    Typical LPG Fuel System Schematic
    Descriptions and Operation of the Fuel Systems
    Temperature Manifold Absolute Pressure Sensor (TMAP)
LPG Fuel System Diagnostics
    LPG Fuel System Diagnosis
    Fuel System Description
    Diagnostic Aids
    LPG Fuel System Diagnosis Chart
Symptom Diagnosis
    Symptom Diagnosis
Wiring Schematics
    On-Vehicle Service Wire Harness Repair
    Communication Port C002
    Oil Pressure Connector C003
    Heated Oxygen Sensor (HEGO) Connector C004
    Fuel Trim Valve (FTV) Connector C005
    TMAP Connector C006
    Coil Connector C007
    Magnetic Pickup Connector C008
    Throttle Connector C009
    Pressure Trim Valve (PTV) Connector C010
    Starter Solenoid Connector C011
    Engine Coolant Temperature Sensor (ECT)
    Battery Positive Connector C014
    Battery Positive Connector C015
    Alternator Connector C016
    Alternator Connector C017
    Instrument Panel Connector C018
    Instrument Panel Connector C019
Diagnostic Trouble Codes
    Description of ECM Based Diagnostics
    Using a Laptop Computer to Diagnose the System
    Connecting a Laptop Computer to the System
    Diagnostic Trouble Codes
    Data Stream
    Graphing and Data Logging
    Ignition System Testing
    Throttle Test
    Diagnostic Communication Error
    OBD System Check/Malfunction Indicator Lamp
    OBD System Check Troubleshooting Chart
    DTC 111-IAT High Voltage
    DTC 112-IAT Low Voltage
    DTC 113-IAT Higher Than Expected 1
    DTC 114-IAT Higher Than Expected 2
    DTC 115-Oil Pressure Low
    DTC 121-ECT High Voltage
    DTC 122-ECT Low Voltage
    DTC 123-ECT Higher Than Expected 1
    DTC 124-ECT Higher Than Expected 2
    DTC 131-MAP High Pressure
    DTC 132-MAP Low Voltage
    DTC 134-BP High Pressure
    DTC 135-BP Low Pressure
    DTC 142-Crank Sync Noise
    DTC 143-Never Crank Synched at Start
    DTC 211-Closed Loop Multiplier High (LPG)
    DTC 212-HO2S Open/Inactive
    DTC 224-Closed Loop Multiplier Low (LPG)
    DTC 243-Adaptive Lean High (LPG)
    DTC 244-Adaptive Lean Low (LPG)
    DTC 261-System Voltage Low
    DTC 262-System Voltage High
    DTC 511-COP Failure
    DTC 512-Invalid Interrupt
    DTC 513-A/D Loss
    DTC 514-RTI 1 Loss   
    DTC 515-Flash Checksum Invalid
    DTC 516-Ram Failure
    DTC 531-External 5 Volt Reference Lower Than Expected
    DTC 532-External 5 Volt Reference Higher Than Expected
    DTC 554-Gaseous Fuel Lo Rev Overrun
    DTC 555-RTI 2 Loss
    DTC 556-RTI 3 Loss
    DTC 611-FPP High Voltage
    DTC 612-FPP Low Voltage
    DTC 613-FPP Higher Than IVS Limit
    DTC 614-FPP Lower Than IVS Limit
    DTC 631-TPS 1 Signal Voltage High
    DTC 632-TPS 1 Signal Voltage Low
    DTC 633-TPS 2 Signal Voltage High
    DTC 634-TPS 2 Signal Voltage Low
    DTC 635-TPS 1 Higher Than TPS 2
    DTC 636-TPS 1 Lower Than TPS 2
    DTC 637-Throttle Unable to Open
    DTC 638-Throttle Unable to Close
    DTC 651-Maximum Governor Speed Override
    DTC 652-Fuel Rev Limit
    DTC 653-Spark Rev Limit
    DTC 721-Transmission Over Temperature
Fuel System
    Repair Instructions
    Throttle Body Assembly Replacement
    Engine Coolant Temperature Sensor Replacement
    Coolant Hose Replacement
    Vapor Hose Replacement
    Balance Line Hose Replacement
    PTV Hose Replacement
    FTV Hose Replacement
    Engine Control Module Replacement
    Heated Exhaust Gas Oxygen Sensor Replacement
    Three Way Catalytic Converter Muffler Replacement
    Magnetic Sensor Replacement
    Timing Wheel Replacement
    Timing Wheel Replacement Without Special Tool
    Magnetic Pickup Sensor Air Gap Adjustment

GROUP INDEX (Chassis & Mast):
GENERAL INFORMATION
    Vehicle Exterior,
    Models,
    Serial Number Locations,
    Dimensions,
    Technical Data (Standard Models)
COOLING SYSTEM
    Structure and Function,
    Removal and Installation,
    Inspection and Adjustment
ELECTRICAL SYSTEM
    Console Box – Disassembly and Reassembly,
    Major Electrical Components,
    Battery Maintenance,
    Lamp Bulb Specifications,
    Troubleshooting,
    Electrical Schematic
POWER TRAIN
    Removal and Installation
POWERSHIFT TRANSMISSION
    Structure and Function,
    Removal and Installation,
    Disassembly and Reassembly,
    Inspection and Adjustment,
    Troubleshooting,
    Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
    Structure and Function,
    Removal and Installation,
    Disassembly and Reassembly,
    Inspection and Adjustment,
    Troubleshooting,
    Service Data
REAR AXLE
    Structure and Function,
    Removal and Installation,
    Rear Axle Assembly,
    Steering Cylinder,
    Adjustment,
    Troubleshooting,
    Service Data
BRAKE SYSTEM
    Structure and Functions,
    Disassembly and Reassembly,
    Inspection and Adjustment,
    Troubleshooting,
    Service Data
STEERING SYSTEM
    Structure and Functions,
    Removal and Installation,
    Streering Gear,
    Troubleshooting,
    Service Data
FUEL SYSTEM
    Outline of Dual Fuel Type
HYDRAULIC SYSTEM
    Hydraulic Tank,
    Hydraulic Pump,
    Control Valve,
    Lift Cylinder,
    Tilt Cylinder,
    Structure and Functions,
    Removal and Installation,
    Disassembly and Reassembly,
    Inspection and Adjustment,
    Troubleshooting,
    Service Data
MAST AND FORKS
    Mast Systems,
    Structure,
    Removal and Installation,
    Disassembly and Reassembly,
    Inspection and Adjustment,
    Troubleshooting,
    Service Data
SERVICE DATA
    Maintenance Chart,
    Tightening Torques for Standard Bolts and Nuts,
    Planned Replacement Parts,
    Lubrication Chart,
    Weight of Major Components,
    Special Service Tools,
    Inspection Guide

TABLE OF CONTENTS (Options Supplement):
REAR COMBINATION LAMP KIT
WORKING LAMP KIT
WARNING LAMP KIT
BACK BUZZER PIEZO KIT
BACK MIRROR KIT
OIL FILTER KIT (1-ton model)
OIL FILTER KIT (2-, 3-ton models)
ENCLOSED ALTERNATOR KIT
SPARK PLUG KIT
FASTENER KIT
FRONT AXLE BREATHER KIT
WIDE AXLE KIT (2-, 3-ton models)
SEMI WIDE AXLE KIT (1-ton model)
SEMI WIDE AXLE KIT (2-, 3-ton models)
DUAL ELEMENT KIT
DUST INDICATOR KIT

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