Caterpillar GP40, GPL40; DP40, DPL40, DP45, DP50 Lifts Trucks Service Manuals PDF

$40
  • Brand: Caterpillar
  • Availability: Instant Download or CD via AirMail
  • File Size: 28.6 Mb
  • File Format: PDF, rar
  • Language: English
  • Requirements: Adobe PDF Reader, WinRar
  • Compatible OS: All Windows, Mac OS, iOS, Android, Linux
  • Print Length: 41+146+404 pages

Description

Caterpillar GP40, GPL40; DP40, DPL40, DP45, DP50 Lifts Trucks Service Manuals PDF

These service manuals are intended for serve and maintain Caterpillar Lift Trucks DP40, DPL40, DP45, DP50, GP40, GPL40 with Engines S6S, 4G15, 4G63, 4G64, 6G72.
Service manuals contain technical service information, specifications, maintenance standards and adjustment procedures as well as service procedures such as disassembly, inspection, repair and reassembly are arranged in groups for quick reference. There are separate manuals for the fuel injection pump and governor.
These service manuals come in rar format and includes PDF files. You can work with this manual after installing Adobe PDF Reader.

Serial number:
28620-up

This product includes following PDF manuals:
- Service Manual for Cat Lift Trucks Engine 4G15 4G63 4G64 6G72;
- Service Manual for Cat Lift Trucks S6S Diesel Engine;
- Service Manual for Cat GP40, GPL40; DP40, DPL40, DP45, DP50 Chassis & Mast.

Engine models:
S6S Diesel Engine,
4G15 Gasoline Engine,
4G63 Gasoline Engine,
4G64 Gasoline Engine,
6G72 Gasoline Engine.

Service Manual (S6S Diesel Engine) covers:
GENERAL
        Outline
        Specifications
        Tips on Disassembly and Reassembly
MAINTENANCE STANDARDS
        Maintenance Standards Table
        Tightening Torques
        Sealants and Lubricants
        Regarding Submission of Parts for EPA Exhaust Gas Regulation
SPECIAL TOOLS
        Special Tools
OVERHAUL INSTRUCTIONS
        Determination of Overhaul Timing
        Testing the Compression Pressure
ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS
        Adjustments
        Bench Testing
        Performance Tests
ENGINE AUXILIARIES REMOVAL AND INSTALLATION
        Preparation
        Engine Auxiliaries Removal
        Engine Auxiliaries Installation
ENGINE MAIN PARTS
        Cylinder Head and Valve Mechanism
        Flywheel
        Damper
        Timing Gears and Camshaft
        Piston
        Connecting Rods
        Crankshaft
        Crankcase and Tappets
INLET AND EXHAUST SYSTEM
        Description
        Exhaust Manifold
LUBRICATION SYSTEM
        Description
        Oil Pump
        Oil Filter
        Oil Pressure Relief Valve
COOLING SYSTEM
        Description
        Water Pump and Thermostat
FUEL SYSTEM
        Description
        Fuel Filter (Paper-Element Cartridge Type)
        Injection Nozzles
ELECTRICAL SYSTEM
        Starter
        Alternator
        Glow Plug
        Stop Solenoid
WORKSHOP TIPS
        Basic Recommended Assembly Procedures

Service Manual (Chassis & Mast) civers:
GENERAL
        Serial number locations
        Dimensions
        Technical data
COOLING SYSTEM
        Fan removal and installation
        Fan belt adjustment
ELECTRICAL SYSTEM
        Console box
        Chassis electrical devices
        Care of the battery
        Schematic
POWER TRAIN
        Removal and installation
CLUTCHES
        Dry type clutch
        Wet type clutch
        Pressure plate assembly
        Clutch booster
        Clutch master cylinder
        Clutch release cylinder
        Adjustment
MANUAL TRANSMISSION
        Description
        Suggestions for removal and installation
        Disassembly
        Inspection and repair
        Reassembly
POWERSHIFT TRANSMISSION
        Torque converter
        1-speed transmission
        Control valve
        Automatic 2-speed transmission
FRONT AXLE AND REDUCTION DIFFERENTIAL
        Front tires
        Front axle
        Reduction and differential
REAR AXLE
        Rear axle
        Rear tires
BRAKE SYSTEM
        Master cylinder
        Wheel brakes
        Brake booster
STEERING SYSTEM
        Steering gear
        Power cylinder
        Flow divider
HYDRAULIC SYSTEM
        Tank
        Pump
        Control valve
        Lift and tilt cylinders
        Flow regulator valve
        Down safety valve
MASTS AND FORKS
        Dual-stage panoramic mast
TROUBLESHOOTING
SERVICE DATA
        Maintenance standards
        Periodic service chart
        Periodic replacement parts
        Lubrication instructions
        Special tools
        Inspection guide

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