Caterpillar M70D M80D M100D M120D Forklifts Service Manual PDF

$80
  • Brand: Caterpillar
  • Availability: Instant Download or CD via AirMail
  • File Size: 123 Mb
  • File Format: PDF, zip
  • Language: English
  • Requirements: PDF Reader, 7-Zip
  • Compatible OS: All Windows, Mac OS, iOS, Android, Linux

Description

Caterpillar M70D M80D M100D M120D Forklifts Service Manual PDF

Service manual includes instructions for repair and maintenance, assembly and disassembly instructions, schematics manual, maintenance instructions, operation testing and adjusting for forklifts Caterpillar M70D, M80D, M100D, M120D.
This manual is a system of assistance in the operation and repair of forklifts Cat, which allows to detect and resolve problems arising and uncertainties.
This service manual deals with all components or system of this Cat lift truck, except for MicroCommand Controls System, which is covered in a separate service manual SENB8464-03.

This set of PDF manuals contains:
- Caterpillar M70D M80D M100D M120D Lift Trucks Service Manual - 286 pages;
- Caterpillar M70D M80D M100D M120D Lift Trucks MicroCommand Control System Service Manual - 137 pages;
- Caterpillar M70D M80D M100D M120D Lift Trucks Disassembly & Assembly - 32 pages;
- Caterpillar M70D M80D M100D M120D Lift Trucks MicroCommand Control System Schematic Manual - 24 pages;
- Caterpillar M70D M80D M100D M120D Lift Trucks Vehicle Systems Specifications Systems Operation Testing & Adjusting - 40 pages.

Cat Lift Trucks Service Manual covers:
M70D 36/48v A1EC4 - 60200 - 80199
72/80v A1EC4 - 80200 - 99999
M80D 36/48v A1EC4 - 60200 - 80199
72/80v A1EC4 - 80200 - 99999
M100D 36/48v A1EC4 - 60200 - 80199
72/80v A1EC4 - 80200 - 99999
M120D 36/48v A1EC5 - 60200 - 80199
72/80v A1EC5 - 80200 - 99999

CONTENTS:
CHAPTER 1 - GENERAL
Scope
Truck Models Covered.
CHAPTER 2  -ELECTRICAL
Electrical
MicroCommand™ Control Panel
Battery
Display Panel
Directional Control.
Logic Unit
Control Panel
Accelerator Control Group
Capacitors
D5D – Diode Five Drive
D4D – Diode Four Drive
D4P – Diode Four Drive
Resistors
Transistors
Regenerative Contactor
Line Contactor
Bypass Contactor
Lift Contactor
Contactors (Regenerative, Bypass, Line and Lift)
Line Fuse
Contactors (Forward and Reverse)
Disassemble & Assemble Contactors (Forward and Reverse)
Current Sensor
Fuses
System Check With Static Diagnostics
Run Time Diagnostics
MicroCommand Control System Wiring Connections
Electrical Schematics

CHAPTER 3 - DIFFERENTIAL AND FINAL DRIVE
Differential
Final Drive
Universal Joint
Drive Axle Shaft
Drive Wheel

CHAPTER 4 - DRIVE MOTOR
Drive Motor
Armature Tests
Commutator Inspection
Field Coil and Terminal Tests
Brush Terminal Test
Thermal Switch Tests
Brush Life Estimate

CHAPTER 5 - BRAKE SYSTEM
Master Cylinder
Master Cylinder and Wheel Cylinders
Brake Master Cylinder
Wheel Cylinder
Wheel Brakes
Parking Brake
Foot Operated Parking Brake
Parking Brake
Parking Brake Switch
Brake Lines Group
Brake Drum Surface Wear
Testing and Adjusting
Parking Brake
Parking Brake Adjustment
Seat Operated Parking Brake

CHAPTER 6 - STEERING SYSTEM
Description
Steering Cylinder
Steering Gear
Manual Operation of Steering Metering Pump
Steering Wheel
Steer Axle and Wheel
Testing and Adjustments
Steer Axle Adjustments
Steering System Air Removal
Steering System Pressure Check
Steering System Pressure Adjustment

CHAPTER 7 - HYDRAULIC SYSTEM
Basic Oil Flow
Hydraulic Pump Motor
Hydraulic Motor
Hydraulic Pump
Hydraulic Control Valve
Hydraulic Filter
Lift Cylinders and Mast
Hydraulic Pump Motor
Commutator Inspection
Field Coil and Terminal Tests
Shunt Field Tests
Thermal Switch (Thermostat) Test
Testing and Adjusting
Hydraulic Schematic

CHAPTER 8 - TROUBLESHOOTING
Differential and Final Drive
Drive Motor
Brake System
Steering System
Hydraulic System

CHAPTER 9 - MASTING
Specifications
Removal and Installation
Disassembly (No. 1)
Disassembly (No. 2)
Diassembly (No. 3)
Diassembly (No. 4)
Reassembly
Disassembly (No. 6)
Disassembly (No. 7)
Reassembly
Flow Regulator Valve
Lift and Tilt Cylinders
Troubleshooting
Service Data

CHAPTER 10 - MAST AND FORKS
Specifications
Description
Removal and Installation - Mast and Lift Bracket Assembly
Disassembly and Assembly
Inspection and Adjustment
Tilt Angle Adjustment
Lift Cylinder Stroke Adjustment
Troubleshooting - Mast
Service Data
Simplex Mast / Duplex Mast
Triplex Mast

CHAPTER 11 - SERVICE DATA
Inspection Standards
Tightening Torques for Standard Bolts
Periodic Replacement of Parts
Lubrication Chart

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