Caterpillar S4S Diesel Engine DP20N, DP25N, DP30N, DP35N Lift Trucks Service Manual PDF

$50
  • Brand: Caterpillar
  • Availability: Instant Download or CD via AirMail
  • File Size: 10.3 Mb
  • File Format: zip, PDF
  • Language: English
  • Requirements: 7-Zip, Adobe PDF Reader
  • Compatible OS: All Windows, Mac OS, iOS, Android, Linux
  • Print Length: 193 pages

Description

Caterpillar S4S Diesel Engine DP20N, DP25N, DP30N, DP35N Lift Trucks Service Manual PDF

Service manual contains detailed repair and technical information, service and installation instructions, service and troubleshoot information for Caterpillar Lift Trucks DP20N, DP25N, DP30N, DP35N with Mitsubishi diesel engines S4S.
Service manual includes step by step instructions, special instructions for repair and maintenance, detailed illustrations, pictures and diagrams.
This service manual allows to identify and resolve problems and inaccuracies, allows to disassembly, inspection, repair and reassembly of the engine and engine parts.
This set comes in zip format and includes PDF files, which includes 193 pages. To view this service manual you need to install Adobe PDF Reader.

S/N - 194618-up
DP20N P4000
DP25N P5000
DP30N P6000
DP35N P7000

Service Manual covers:
GENERAL
    External view
        System flow diagrams
        Engine serial number location
        Main specifications
        Tips on disassembling and reassembling
SERVICE DATA
        Maintenance service data
        Tightening torque table
SERVICE TOOLS
        Special tool
DETERMINATION OF OVERHAUL
        Determining overhaul timing
        Testing compression pressure
DISASSEMBLY OF BASIC ENGINE
        Disassembling and inspecting cylinder head and valve mechanism
        Disassembling and inspecting flywheel
        Disassembling and inspecting gear case, timing gear and camshaft
        Disassembling and inspecting piston, connecting rod, crankshaft and crankcase
INSPECTION AND REPAIR OF BASIC ENGINE
        Inspecting and repairing cylinder head and valve mechanism
        Inspecting and repairing flywheel
        Inspecting and repairing timing gear and camshaft
        Inspecting and repairing piston, connecting rod, crankshaft and crankcase
REASSEMBLY OF BASIC ENGINE
        Reassembling piston, connecting rod, crankshaft and crankcase
        Reassembling timing gear and camshaft
        Reassembling flywheel
        Reassembling cylinder head and valve mechanism
FUEL SYSTEM
        Removing fuel system
        Disassembling, inspecting and reassembling fuel system
        Installing fuel system
LUBRICATION SYSTEM
        Removing lubrication system
        Disassembling, inspecting and reassembling lubrication system
        Installing lubrication system
COOLING SYSTEM
        Removing cooling system
        Disassembling, inspecting and reassembling cooling system
        Installing cooling system
INLET AND EXHAUST SYSTEMS
        Removing inlet and exhaust systems
        Disassembling, inspecting and reassembling inlet and exhaust systems
        Installing inlet and exhaust systems
ELECTRICAL SYSTEM
        Removing electrical system
        Disassembling, inspecting and reassembling electrical system
        Installing electrical system
ADJUSTMENT AND OPERATION
        Adjusting engine
        Break-in operation
        Performance test (JIS standard)

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