Caterpillar S4S Diesel Engine DP20N, DP25N, DP30N, DP35N Lift Trucks Service Manual PDF

$50
  • Brand: Caterpillar
  • Availability: Instant Download or CD via AirMail
  • File Size: 10.3 Mb
  • File Format: zip, PDF
  • Language: English
  • Requirements: 7-Zip, Adobe PDF Reader
  • Compatible OS: All Windows, Mac OS, iOS, Android, Linux
  • Print Length: 193 pages

Description

Caterpillar S4S Diesel Engine DP20N, DP25N, DP30N, DP35N Lift Trucks Service Manual PDF

Service manual contains detailed repair and technical information, service and installation instructions, service and troubleshoot information for Caterpillar Lift Trucks DP20N, DP25N, DP30N, DP35N with Mitsubishi diesel engines S4S.
Service manual includes step by step instructions, special instructions for repair and maintenance, detailed illustrations, pictures and diagrams.
This service manual allows to identify and resolve problems and inaccuracies, allows to disassembly, inspection, repair and reassembly of the engine and engine parts.
This set comes in zip format and includes PDF files, which includes 193 pages. To view this service manual you need to install Adobe PDF Reader.

S/N - 194618-up
DP20N P4000
DP25N P5000
DP30N P6000
DP35N P7000

Service Manual covers:
GENERAL
External view
System flow diagrams
Engine serial number location
Main specifications
Tips on disassembling and reassembling
SERVICE DATA
Maintenance service data
Tightening torque table
SERVICE TOOLS
Special tool
DETERMINATION OF OVERHAUL
Determining overhaul timing
Testing compression pressure
DISASSEMBLY OF BASIC ENGINE
Disassembling and inspecting cylinder head and valve mechanism
Disassembling and inspecting flywheel
Disassembling and inspecting gear case, timing gear and camshaft
Disassembling and inspecting piston, connecting rod, crankshaft and crankcase
INSPECTION AND REPAIR OF BASIC ENGINE
Inspecting and repairing cylinder head and valve mechanism
Inspecting and repairing flywheel
Inspecting and repairing timing gear and camshaft
Inspecting and repairing piston, connecting rod, crankshaft and crankcase
REASSEMBLY OF BASIC ENGINE
Reassembling piston, connecting rod, crankshaft and crankcase
Reassembling timing gear and camshaft
Reassembling flywheel
Reassembling cylinder head and valve mechanism
FUEL SYSTEM
Removing fuel system
Disassembling, inspecting and reassembling fuel system
Installing fuel system
LUBRICATION SYSTEM
Removing lubrication system
Disassembling, inspecting and reassembling lubrication system
Installing lubrication system
COOLING SYSTEM
Removing cooling system
Disassembling, inspecting and reassembling cooling system
Installing cooling system
INLET AND EXHAUST SYSTEMS
Removing inlet and exhaust systems
Disassembling, inspecting and reassembling inlet and exhaust systems
Installing inlet and exhaust systems
ELECTRICAL SYSTEM
Removing electrical system
Disassembling, inspecting and reassembling electrical system
Installing electrical system
ADJUSTMENT AND OPERATION
Adjusting engine
Break-in operation
Performance test (JIS standard)

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